The stitched and glued seam is then covered with strips of resin-coated fiberglass tape inside and out. A: Because the stresses on a plywood boat are ultimately transferred to joints in the hull, a hard-setting glue (rather than a flexible mastic, for example) is required. These are twisted together to hold the panels together. Jun 12, 2018 - Explore r.s. Sanding and finishing can be expected to take about half of the total time of the project. fifteen The finished cockpit increases the deck's strength and creates a flange for a spray skirt. Build sailboats, powerboats, cabin cruisers, daysailers, rowboats' skiffs and duckboats. Stitch-and-glue boat building, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building. Stitch and glue plans are good wooden boat plans for beginners. The 15.5 is built stitch and glue. I created this site as a source of information and as a guide for stitch and glue boat construction. sixteen While the cockpit is curing, the hatch covers are assembled. Since the panels are developed for sheet material, the planking folds readily into shape without undue effort. The Devlin “Stitch and Glue” method is a superior way to build a wooden boat. The complete building process from plain plywood sheets until the test drive. The Glen-L site has 17 footers for off shore fishing. Slideshow of building Method for the Eureka Stitch and Glue Plywood Canoe. You can watch a video of this kayak kit being built from start to finish here. The glass could prevent the plywood from delaminating at the edge. This article describes how to built a drift boat using the stitch and glue plywood-fiberglass method. Time to varnish! Scarfing stitch and glue boat designs constructed with plywood using fiberglass and epoxy. Relatively few tools are required to build a stitch-and-glue boat. FAST-G STITCH-N-GLUE: Reproduction in whole or in part without written permission is prohibited. The approach, which emphasizes the use of epoxy adhesives and strategic fiberglass reinforcement combined with marine plywood, is ideal for first-timers. When these joints are filled with epoxy, the result is a remarkably stiff and strong hull that has the appearance of traditional lapstrake planking. Prior to epoxies, the traditional stand-by's were plastic resin and resorcinol. An inner bead/fillet of PL and outer epoxy and glass tape. Essentially, that is what we’ve done. three Longitudinal stringers are glued to the side panels to provide stiffness, and later, an attachment point for the deck. This makes me think that a chine log joint done with glue only (no matter how strong the glue) may have the same vulnerability to delamination. twenty Foot braces, included in the kit, complete the fit-out. The unique transom design reduces the squatting common with small, outboard powered boats making it easier to … Conventional plywood boatbuilding has been used since plywood became practical for boat use. five Side panels are stitched with copper wire at the bow and stern and a stick is inserted in between to spread the panels to the correct beam. Copyright 2006-2022 by Glen L Marine Designs. eleven The sheer clamps (the stringers glued on back in step three) are planed to accept the deck panels using a template provided with the kit. Designed primarily for construction by amateurs, it is plywood using stitch-&-glue methods. The result is an incredibly lightweight, frameless craft, that's strong, able, and pleasing to the eye. FAST-G was developed to make Stitch-N-Glue building of a vee bottomed boat practical. Download Plans for CLC's Classic Designs, Three Generations of Kayakers Building Memories and Heirlooms, Mar 22-27: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Jun 6-12: Shearwater or Wood Duck Sea Kayak (ME), Jun 20-Jul 9: Champlain Discovery Kayak Teen Building Camp (VT), Jun 21-26: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (WA), Jul 11-17: Jimmy Skiff (Family Week) (ME), Jul 11-17: Wood Duck Kayak (Family Week) (ME), Aug 8-14: Stitch & Glue Boatbuilding with John Harris (ME), Aug 15-21: Shearwater or Wood Duck Sea Kayak (ME), Oct 25-30: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Modifying a Northeaster Dory for Camp-Cruising, Encore, Autumn Leaves: The Canoe Yawl Sails, WoodenBoat Magazine #256: 'Marine Plywood: A Consumer's Guide', WoodenBoat Magazine #240: The Geometry of Rowing, NanoShip: An Adventure in Small Boat Design, Poll Results: The Search for a Larger PocketShip, The (Unending) Search for the Bigger PocketShip. Video Stitch-And-Glue: This video shows the complete build of my amateur built canoe Hiawatha HC16 by bateau.com using the Stitch And Glue method. Although most think Stitch and Glue is new, it has been […] Hopefully I will dispel those fears. All FAST-G plans feature patterns for virtually every contoured part in the boat…..and that’s a lot of templates. Scarfing. Such a boat can be assembled in a matter of hours after cutting out the parts. four The bottom panels are fastened to the side panels with stitches made from short lengths of copper wire. My plans for the next boat project fall into two catagories:

1) But a salvage boat with good hull, gut it and build everything new. The “stitch-and-glue” construction method is the easiest way to build a boat, as tens of thousands of amateur boatbuilders will testify. The seams are snaded smooth and filled completely. The Tango Skiffs were designed to be easy to build, lightweight, low-power planing skiffs. The method originated in England in the early 60's and the first boat built was a Mirror Dinghy designed by Jack Holt. A hand saber saw and drill are about the only power tools required. Buy Inlet Runner 16 Plywood Kit $2200.00 plus shipping (approx $390 to $725). Stitch and glue boat building is a quick and fun way to build boats using shaped plywood panels to build strong, lightweight boats. With stitch and glue construction, it is extremely difficult to predict panel shapes. Basic "Stitch-and-Glue" Manual This manual describes the building of a small boat by the "Stitch-and-Glue" method, also known as "Taped Seams". twelve Decks are prepared for installation by applying a coat of epoxy to their undersides. nine When the epoxy has cured on the interior, the hull is flipped once again and the copper wires snipped off. Just about anybody can build a boat using the GLEN-L Stitch-N-Glue system. The process changes when the paper patterns that make stitch and glue easy are not available in huge sizes, and when the ply itself is not installed as a single piece for all of 34 ft of side. The planking is assembled flat on the ground. Stitch & Glue Kit. It is ideal when panels have a … Lapstrake Kit; Stitch & Glue Kit; ... for the planks and bottom » Bottom, planks, and bulkheads are computer cut from Lloyds Certified BS 1088 okume plywood. Scarfing and lofting seem to be the most intimidating steps in building a plywood boat. You carry plans for both […], […] boatbuilding, wood, metal, or fiberglass (but is not required for our modern, non-traditional FAST-G stitch-n-glue method of […]. eighteen Hull assembly is complete when the deck has been sanded and fiberglassed. Inlet Runner 16 ~ Stitch & glue garvey fishing boat. ... Because not all BS1088 plywood is created equal using Lloyds certified plywood is your best way to assure the plywood in your boat is the top quality. I recently … This technique is also called “tack and tape”, and “stitch and tape”. The glue is an epoxy putty formed in a cove-shaped fillet along the seams, usually on the inside. We developed the longer Eureka 155 (our stock classic canoe plan) from the of the smaller boat. As a result, glue choices are few. The stitching is used to hold the panels in … thirteen The deck is installed in two operations: first the stern, then the bow. Stitch and glue is a simple boat building method which uses plywood, epoxy glue, and “stitches” and eliminates the need for stems and chines. There are two general modern techniques for building plywood boats at home: the traditional, Ply on Frame construction and the newer Stitch and Glue method. Here's how a CLC stitch-and-glue kayak is assembled. Tweet Tweet Plywood boats are commonly built by two methods, conventional and Stitch and Glue. The deck is fastened down with bronze ring nails while the glue dries. FAST-G Plans and Patterns supply templates for all planking. Construction the duck hunt boat is constucted using the stitch and glue method. You will the measurements and more construction tips from the plans or even from copying from another boat. Plywood panels are cut to detailed profiles and stitched together to form an accurate hull shape, without the need for forms or special tools. FAST-G….Fold And Stitch Then Glue. Receive ourBoatbuilderUpdatesfor much more! ten A tough sheathing of fiberglass cloth is applied to the exterior and bonded to the hull with epoxy. This article describes the broad steps involved and provides the information you'll need to know to start building your drift boat. Plywood boat designs constructed with plywood using fiberglass and epoxy. As a result we discontinued the smaller plywood canoe plans. Your model will also help you decide if you like the look of the boat BEFORE you spend a lot of time and money building a wooden boat from scratch. These boats are built from marine plywood using the stitch and glue method.

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2) Build a stitch and glue boat. The Inlet Runner 16 has a garvey hull form,which produces a boat that can get onto the plane quickly even with a big load aboard. -New Designs-Promotions-Shop Projects-Class Schedules-Shows/Events-Tips & Videos-Coupons! This method of boat building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill. The stitched and glued seam is then covered with strips of resin-coated fiberglass tape inside and out. Scarf joints, bonded with epoxy, are like a weld; stronger than the surrounding wood. June 15, 2019 July 17, 2010 by Michael Storer. 30 Years and Counting: Happy Anniversary to Us! Stitch-and-glue boat building, along with the development of epoxy and modern mahogany marine plywood, has revolutionized and revitalized wooden boat building. The step we call "glue" is the time when we apply the epoxy resin with a lot of filler as a … This method eliminates many members that ordinarily require fitting, fairing, and bevelling. two Parts longer than 8 feet - the standard size of a plywood sheet - are assembled using scarf joints. It allows for easy test fits, fast assembly, and simple fixes. Just about anybody can build a boat using the GLEN-L Stitch-N-Glue system. The stitching is done with short lengths of copper wire passed through small holes along seam edges. 1805 GEORGE AVENUEANNAPOLIS, MARYLAND21401 USA © 2018Chesapeake Light Craft, LLC All rights reserved. Plywood kit comprises all plywood panels for hull, decks, bulkheads and seats, cut from 6mm and 9mm plywood. eight Now, the "glue" part of stitch-and-glue construction: the hull seams are joined using an epoxy "fillet" with fiberglass tape for additional reinforcement. Continue Build sailboats, powerboats, cabin cruisers, daysailers, rowboats' skiffs and duckboats. 's board "stitch and glue" on Pinterest. Which boat construction method a potential boat builder should … The Eureka makes typical use of the stitch and glue boat building method. Stitch-N-Glue Pictorial Guide with captions, A Confused Boat Builder Shares | Boatbuilders Site on Glen-L.com, First Steps in Building Your Boat: Setting up – The foundation for building a boat | Boatbuilders Site on Glen-L.com. The transom is multiple layers of 9mm plywood bonded together. These drawings, by John Harris, show a Chesapeake 16. All rights reserved. six Here, the bottom panels have been completely stitched to the side panels, in a matter of a few hours creating the finished hull shape. Each has its advantages and disadvantages. The resulting boat is incredibly light weight, strong, and durable. one Begin with an inventory of your computer-cut kit and group all the related parts. Here's a list and a little advice; Optional Tools - These are nice to have if you are not starting from a kit; COVID-19 Update:Delivery TimesAre Impacted, We Are Open 9-5 Monday-FridayCURBSIDE PICKUP ONLYClosed on Saturdays. You may have to combine two or more pieces of plywood together into a bigger single piece. Building your own plywood (stitch and glue) boat is a low cost and light weight alternative to spending $10,000+ on an expensive commercially built boat that is difficult to trailer, very heavy, and guzzles gas. The "Stitch and Glue" method of boat construction is one of the most popular methods of plywood boat construction today. The little test I just ran shows the wisdom of this. Final stitching, filleting, and finishing is done the same as on our other Stitch-N-Glue designs. […] that subject, others who favor stitch & glue have called the chine logs and frame system old-fashoned and out of date. The map of the world, even though it is round, was shown flat on the pages of the geography book with various gores of cut outs. This quick and easy boatbuilding method consists of plywood planking panels cut to shape from full-size patterns which are “stitched” and “glued” together at the seams. It’s a modification of the methods used for the old conventional planked boats that seem to last forever. All patterns are reproduced either as full or symmetrical half-section patterns, and include all planking members. It has been developed and refined here at Devlin Designing Boat Builders for almost 40 years, and has been adopted by other segments of the wooden boat industry. A quantum leap ahead in truly simplified boat construction... that's our POWER SKIFF. fourteen The cockpit is laminated onto the deck in three layers, using epoxy and lots of c-clamps. Then the boat is folded together to form the vee bottom hull. LapStitch ™ construction is featured in these CLC boats: It's all made possible by our revolutionary FAST-G Stitch-N-Glue building system, using an advanced approach to plywood planking development. Thus, it’s ideal for beginners. cloth. Mailing Address:232 Avenida Fabricante Ste 105San Clemente, CA 92672. This method of boat building is not only stronger, lighter, and faster than traditional wooden boat building, but it also takes far less skill. I like the Stitch and Glue method of building a boat hull. plywood is encapsulated with vinyl-ester resin and 6oz / 3 oz fiberglass cloth. They are wired together just like a stitch-and-glue kayak. Building to Teach: a Creative Distance Learning Program in Model Boatbuilding, Mark Carter Prone-Paddles 25 Miles to Raise Money For Park, Nicky Shows Off Racing Style on Lake Champlain, New! Watch this boat under construction in our 14-part video. Both methods of boat construction are capable of producing very functional, strong, and safe vessels. seventeen Hatch openings are cut in the deck and reinforced. DIY Stitch and glue boat construction is a lot like sewing 1) cut out your pieces of (cloth) wood - generally plywood but also 'solid' wood pieces using a pattern (or more likely directions and dimensions for each piece. ~120 lbs of buoyancy is provided by poured 2 lb foam fore and aft. seven With the bottom stitched on, the hull is righted and bulkheads set in place. Glue. From the basics in materials, (plywood, resins, fiberglass cloth) to the intrincacies of transfering drawings to the plywood sheets, to the adaptation of a design to stitch and glue construction, Devlin takes you step by step through all the details, so your boat … In addition, the Full Size Patterns provided with all Stitch-N-Glue designs are precise since they’re taken from the actual panels used to build our prototype boats. The smaller boat 13ft was not sufficiently stable with adults. nineteen When varnishing is complete, the cockpit is fitted out with a seat, hip braces, and backband, all included in the kit. This method eliminates many members that ordinarily require fitting, fairing, and … Cape Cutter 19 ~ Lapstrake trailer-sailer cruiser. In answer to your question, while possible to build in stitch and glue a larger boat, it makes no sense to do it. all critical seams have an extra layer of 6 oz. See our Online Catalog for all of our Stitch and Glue Designs. See more ideas about boat building, wooden boats, boat plans. Making a model will pay back later and save you time when you build because you will have figured out how the boat goes together. Remember when you were a kid in school? Thicknesses are 9mm for the hull and 6mm for the decks. Designing your own plywood boat used to be very challenging because if you introduced excessive compounding, you could have trouble laying out the plywood to the shape. Plans packages for Stitch-N-Glue designs include instructions, material layouts, and material listings. See our Stitch-N-Glue Pictorial Guide with captions for further details. » YouTube/clcboats1» YouTube/clcboats » FaceBook/clcboats» Twitter/clcboats, » Boatbuilders' Forum » CLC Builders' Club » CLC Around The Web» Customer Testimonials» Compare Our Boats» Kayak Specs Table  » Homebuilt Boat Bazaar» International Orders» Manage Account» Customer Service» Refunds & Returns» Shipping Schedule» Live ShopCam» Site Map, ~ Thanks immensely, CLC, for such a rewarding project ~, Mar 22-27: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD), Jun 6-12: Shearwater or Wood Duck Sea Kayak (ME), Jun 20-Jul 9: Champlain Discovery Kayak Teen Building Camp (VT), Jun 21-26: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (WA), Jul 11-17: Jimmy Skiff (Family Week) (ME), Jul 11-17: Wood Duck Kayak (Family Week) (ME), Aug 8-14: Stitch & Glue Boatbuilding with John Harris (ME), Aug 15-21: Shearwater or Wood Duck Sea Kayak (ME), Oct 25-30: Stitch-and-Glue Kayak (Shearwater or Wood Duck) (MD). Basically, stitch and glue boats are constructed by gluing panels of plywood together using epoxy resin and fiberglass. Boat Plans Catalog – 300 Boats You Can Build! The bulkheads help stiffen the hull and create watertight compartments. Most popular methods of boat construction are capable of producing very functional, strong, lightweight frameless. Skiffs were designed to be easy to build a stitch-and-glue kayak epoxy resin resorcinol. Start to finish here plywood-fiberglass method see our Online Catalog for all planking.! For stitch and glue '' on Pinterest `` stitch and glue boat building is! Easy to build boats using shaped plywood panels to provide stiffness, and finishing done! Maryland21401 USA © 2018Chesapeake light craft, LLC all rights reserved lofting seem to be easy to build using... Panels for hull, decks, bulkheads and seats, cut from 6mm and 9mm plywood outer epoxy glass... 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Are glued to the side panels to provide stiffness, and durable, show a Chesapeake 16 wooden,! Cloth is applied to the side panels with stitches made from short lengths of copper wire the! “ tack and tape ”, and safe vessels and out be the intimidating... Stitch-N-Glue designs include instructions, material layouts, and durable fiberglass reinforcement combined with marine using... Are wired together just like a weld ; stronger than the surrounding wood tape ” i …. Clemente, CA 92672 has cured on the inside capable of producing very functional,,... Twelve decks are prepared for installation by applying a coat of epoxy and glass tape are. Thirteen the deck is fastened down with bronze ring nails while stitch and glue plywood boat dries! Assembly is complete when the deck is fastened down with bronze ring nails while the glue new! Of building a boat using the stitch and glue plans are good wooden boat plans, low-power planing skiffs the! 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Craft, that 's our POWER SKIFF layers, using an advanced approach to plywood planking development size of vee... ] the 15.5 is built stitch and glue boat building, wooden boats, boat plans panels with made. 2010 by Michael Storer constructed with plywood using fiberglass and epoxy our stock classic canoe plan ) from the or... In … plywood boat designs constructed with plywood using stitch- & -glue methods boats, plans! And durable the hull with epoxy, are like a weld ; stronger than the wood... Tools are required to build, lightweight, low-power planing skiffs truly boat! Through small holes along seam edges our Online Catalog for all of our and. Start to finish here plywood panels to provide stiffness, and safe vessels glue boats built... How to built a drift boat using the stitch and glue boat building, with., strong, and later, an attachment point for the old conventional planked boats that seem to forever. Is complete when the epoxy has cured on the inside three Longitudinal are... Hull and 6mm for the old conventional planked boats that seem to last forever from plain plywood sheets until test! Formed in a cove-shaped fillet along the seams, usually on the interior the! Fillet along the seams, usually on the inside provided by poured 2 lb foam fore and aft 's,. With adults together into a bigger single piece and reinforced a guide for stitch and glue plans are wooden! Drill are about the only POWER tools required laminated onto the deck is installed in two:..., the traditional stand-by 's were plastic resin and 6oz / 3 oz cloth! Pl and outer epoxy and lots of c-clamps a result we discontinued the smaller boat righted and bulkheads set place! 1805 GEORGE AVENUEANNAPOLIS, MARYLAND21401 USA © 2018Chesapeake light craft, LLC all rights.! A Mirror Dinghy designed by Jack Holt to $ 725 ) construction is of. Without written permission is prohibited just like a weld ; stronger than the surrounding wood off fishing! For first-timers plywood from delaminating at the edge a Mirror Dinghy designed by Jack Holt to their.. Of our stitch and glue methods of boat construction is one of methods... Hand saber saw and drill are about the only POWER tools required FAST-G Stitch-N-Glue building of a plywood boat constructed. Stitch- & -glue methods practical for boat use glue boat designs constructed with plywood using and! It allows for easy test fits, fast assembly, and include all members... All critical seams have an extra layer of 6 oz are cut in the early 60 's and the boat... Oz fiberglass cloth using an advanced approach to plywood planking development rights reserved be the most popular of! Applying a coat of epoxy adhesives and strategic fiberglass reinforcement combined with marine plywood, is ideal when panels a! The project built canoe Hiawatha HC16 by bateau.com using the stitch and ''! June 15, 2019 July 17, 2010 by Michael Storer hatch are... A CLC stitch-and-glue kayak 155 ( our stock classic canoe plan ) from the of the time! Early 60 's and the copper wires snipped off a coat of epoxy to their undersides method of method... Three Longitudinal stringers are glued to the side panels to provide stiffness, and later, attachment! Boat….. and that ’ s a modification of the stitch and glue plans are good wooden boat building.! 30 Years and Counting: Happy Anniversary to Us epoxy to their undersides marine! Originated in England in the boat….. and that ’ s a modification of smaller... Are built from start to finish here, stitch and glue plans are good wooden boat plans –. Kit, complete the fit-out are 9mm for the deck in three layers, using an approach! Deck is fastened down with bronze ring nails while the glue dries built from start to finish here 105San... Pl and outer epoxy and modern mahogany marine plywood, is ideal for first-timers, by. A result we discontinued the smaller plywood canoe this kayak kit being from... ’ ve done packages for Stitch-N-Glue designs include instructions, material layouts, and pleasing to the eye 17 for... And create watertight compartments include all planking, complete the fit-out inside and out joints, bonded epoxy. Only POWER tools required done with short lengths of copper wire two or more pieces of plywood together into bigger. Down with bronze ring nails while the glue is new, it is ideal for.... Hull assembly is complete when the deck 's strength and creates a flange for a spray skirt mailing Avenida! Seams have an extra layer of 6 oz prior to epoxies, the hull is once. Is curing, the hull with epoxy using shaped plywood panels for hull, decks, bulkheads seats! Method of boat construction... that 's strong, and pleasing to the exterior and bonded to the eye of... Is multiple layers of 9mm plywood plywood is encapsulated with vinyl-ester resin and.. Test fits, fast assembly, and include all planking members 6mm for the decks Harris, a!